Enna's Lean Journey Study Mission to Japan

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Collin McLoughlin

Let Collin McLoughlin open your eyes on this one of a kind factory tourIt was May 1997, and I was on my first study mission to Japan when a senior manager at Toyota gave me some printed material relating to operations management. I first thought the materials were simply general tour info and gracefully accepted the information from the manager. Later that night as I was relaxing in my hotel room I opened the materials to be astonished that it was in English and it was called “The Role of Management”. At first I did not know what the papers were referring too; could it really be what I was thinking? I immediately started reading the documents and was amazed at the explanation of details, organizational structure, responsibilities, and cascading flow of authority; it was brilliant. This is why I was coming to Japan to understand the inside workings of a system that I knew as Lean Manufacturing.

As I would find out these were the first papers in English to give the details of the structure (organizational structure) behind the Toyota Production System. I had seen and read about the tools and the various techniques; but, that was not enough to generate an understanding of how to be an effective leader and create the structure for success. I needed a management system, a system of policies and structure that allowed, the ‘Lean Tools’ to come alive (actually live) into a true “unique operating system”. I found that structure.

After reading the materials I understood the foundation for a new operating system that we called “Lean Manufacturing”. As I went onto the next tours I learned how to read a plant, how to look at their systems and generate meaningful information. The information I was learning on my trip to Japan changed my professional perspective and value to an organization. In fact, so much so, that I had to time the use of the information and experience I had gained.

The following year my opportunity arrived. I was the operations manager for a printing business. As taught in Japan, I used my time to gain support for the ideas of change and make sure that the roles of management and supervision where agreed by senior managers. At that time I was given the responsibility and authority to change the flow of people, process, and materials in the factory. It was fantastic! The Japan trip had provided me so much understanding of operations management, so many examples to pull from that I was able to build a more productive manufacturing system.

Looking back on that first Japan trip, I found that it was a very dynamic experience; not simply touring factories nor simply talking to the staff at those factories; but, it was also the in-depth discussions with others on the study mission that helped form a fortified approach to my understanding of Lean Operations. Since that first tour more than 12 years ago I have served as Infrastructure Engineering Manager for DHL Express Logistics; Vice President of Operations for Columbia Kitchen Cabinets; and, lastly the role of President at Enna. I now realize that Kaizen is not something that you use or install but it is a perfect state you try to achieve; you go to Kaizen - Kaizen does not come to you.

The value of me leading your study mission is a perfect blend of scholastic aptitude, shop floor management, and executive experience that is unparalleled in applying theory to real-world application. In every tour that I provide the focus is always on providing the participant with the knowledge necessary to succeed. Enna’s slogan of “Knowledge into Practice” is reflective of this outlook and serves as the defining difference for our tours.

Since that first experience in Japan I have lead numerous trips and personally trained over 4000 people in best-practice management. If you have a problem chances are this tour and access to experts will provide answers; you will have access to the best experts (what we called ‘traction experts’ – they have true substance to their training and experience). I am so encouraged to see the growth of every participant on the tour that it emboldens me to continue to offer this experience and it is very rewarding to see you grow in your professional development. I wish everyone the most success in the future and know that one day you will be writing your Japan Trip Story. For me, my story is still unfinished so I return many times a year to learn more.

Education:
Six Sigma Black Belt, Fulton School of Engineering, Arizona State University
MBA, Operations Strategy, Warwick Business School
Industrial and Mechanical Engineering
BBA, Honor’s in Finance, Trinity Western University

 

Dr. Michel Mestre

For the last 30 years Dr. Mike Mestre has been on a journey studying productivity and working on turnarounds with various companies, worldwide. After receiving his Bachelor’s of Science in Engineering from the University of California, Berkeley, Dr. Mestre started his professional career at Boeing where he was involved in the planning and engineering of the 737 production line. He then moved from Seattle to Buffalo, NY to work with The Carborundum Company where he held the positions of new products commercialization, marketing and Economic and Strategic Planning Manager.

With years of education and practical experience, he founded a management consultancy firm which focused on turnaround operations to make companies profitable. For the next 13 years, Mike pioneered change-management in a variety of industries across the globe. Through corporate and consulting experience he developed his philosophy that the performance of an organization is a direct reflection of management practices.

Mike left the consulting industry to focus full-time on organizational performance and started his professorship at Trinity Western University, formalizing his experience with different management techniques and cultures of implementation. He is committed to the idea that management’s true responsibility is to instill a culture that values innovation and compels everyone to give his or her best effort. It is this steadfast conviction that has led Dr. Mestre to Japan many times, to study and develop relationships within organizations that have reached this goal. The value that Dr. Mestre adds to Enna’s Japan Study Mission lies in his high-level comprehension of Lean, his researched opinions, and the practical experience he carries in transferring knowledge from paper to practice.

Dr. Mestre is currently the Senior Professor at Northwestern University in Kirkland, WA and Adjunct Professor at Kyoto International University, Kyoto Japan. He was also invited as a research fellow at Nagoya University, Japan; Tilburg University, The Netherlands; and, Warwick Business School, United Kingdom. In addition to these accomplishments and honors, Dr. Mestre is an active member the editorial advisory board of the International Journal of Business Performance Management and the Center for Interdisciplinary Strategic Management Research, London, England.

As one of your tour hosts Dr. Mestre provides a great degree of knowledge about business and the benefits of different management systems. He has taught and led over 20,000 people in organizational change in 20 different industries.

Education:
B.S. Engineering, University of California, Berkeley.
M.B.A. Pacific Lutheran University.
M.S. Engineering, State University of New York, Buffalo.
Ph.D. Business, Middlesex University, London, UK.

 

Philip Goritsas

Mr. Goritsas is the cofounder of Enna Inc. The company develops and sells Lean Manufacturing Material companies around the world in 30+ countries focusing on the process improvement niche. Previous to launching Enna, Philip was a Supply Chain Systems Manager for DHL Express Logistics located at there Global Coordination Center in Brussels, Belgium. There he worked to increase service level management throughout Europe, Middle East, and Africa for DHL Express Logistics. Philip’s focus and strength is on the value-added processes of customer service and how important customer “face-time” is to the future development of business and business growth.

Philip brings to our Japan Trip extensive knowledge in change management and the commercialization of products. An improvement focuses person he developed consulting materials that became the standards for a leading kaizen consulting company and its clients. Through this development he was responsible for the commercialization of training materials and standardizing the technique of Kaizen and Lean consulting. He was also responsible for commercializing this material into what is known today as Lean Training Material.

Philip is responsible for the marketing development and online deployment of Enna. He developed and launched all aspects of Enna’s internet sales division, reseller, and distributor networks. Enna’s network of interlinking websites provides readily available products to commonly needed solutions in the Lean Manufacturing Industry. Philip fields inquires and queries from people around the world concerning Lean Manufacturing related topics from Lean Administration to Strategic Planning.

Prior to his career in Lean Manufacturing, Philip worked for 11 years in the foodservice distribution industry culminating as General Manager for a regional food service company. As General Manager, Philip was responsible for deploying resources and capabilities to turn the business back to profitability. His policies created a cultural change allowing the business to double its net sales in four years and continue to succeed at taking market share away from its competitors.

As one of your tour hosts Philip provides a perspective that more productivity on the shop floor provides more customer service resources to differentiate your business from competition. Philip holds a Bachelor of Management in Information Systems from the University of Lethbridge, Canada.

Education:
Bachelors Management Information Systems, University of Lethbridge, Canada
11 Years of Lean Manufacturing and Supply Chain Management Experience

 

About Enna

Enna is a developer and manufacturer of innovative, action-oriented training / workshop training packages developed for internally led process improvement initiatives.

Enna's strategic partners are leading industry experts in process improvement. These relationships along with Enna's development knowledge of digital media, technology, and printing capabilities create an industry best solution package. Enna is able to combine world-class methodologies into a comprehensive package that helps your management team lead and communicate in the most effective manner.

Enna is committed to providing change agents and facilitators with the best combination of industry change management knowledge and workshop facilitation skills.

Enna's Solution Packages represent the culmination of the company's experience and research into the methods of process improvement and their application in improving organizations. In addition to the Solution Package and related products, Enna provides company specific customized training materials for companies in Canada and the USA.

The company was founded on the belief that for a Lean Transformation is to be successful in your company, it will not just be because your people know the principles; it will be because they practice the principles. This leads to solutions that allow companies to internalize training programs by using Enna’s products to gain the experience and wisdom of consulting through the use of our products.

If you have any questions or information requests regarding Enna's line up of Solution Packages, Facilitator Guides, Training/Visual Aids, or Tools & Resources, please feel free to contact us anytime.

 

Or call toll free 1.800.648.9510 for reservation details and for more information.
 

May 6 - 12th, 2012.
Oct. 14 - 20th, 2012.

 

$7,995 USD per person. This includes all hotels, meals, misc. expenses and domestic transportation.

Final payment is due six weeks before the tour start date.
 

Enna also offers Private Tours for any organization that has more specific needs and require a more custom tour experience.
 
 

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Enna Solutions Packages

Shingo Award Toyota Manufacturing System Lean Manufacturing Lean Six Sigma
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