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FMEA Investigator
Web-Based • LAN-Based • CD-ROM
Why Does My Company Need This Program?
Course Description
Recently updated to match the latest AIAG guidelines for conducting FMEAs!
FMEA Investigator is a computer-based training program that walks learners through all of the steps to conduct both process and design FMEAs. In addition to detailed instruction following AIAG guidelines for FMEAs, FMEA Investigator also includes real life examples. Follow two companies through a step-by-step analysis and see how they used FMEAs to improve their product design and manufacturing processes.
Course Objectives
Learners will be able to:
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Describe the purpose of an FMEA and explain the benefits of using FMEAs in both design and process engineering situations.
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Explain the ten steps to conducting an FMEA.
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Contribute effectively to an FMEA team.
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Customize FMEA rating scales.
Intended Audience
Engineers, supervisors, managers, quality professionals. Anyone who will be serving as a member or leader of an FMEA team.
Time To Complete
5 to 8 hours
Course Outline
FMEA Investigator is divided into three units: FMEA Overview, Design FMEAs, and Process FMEAs.
FMEA Investigator - Course Outline
Unit 1 - FMEA Overview
Lesson
1
Introduction |
An overview of what an FMEA is; how the FMEA process works; and why an FMEA is used. |
Lesson
2
Purpose of an FMEA |
An explanation of how an FMEA helps identify risks, prioritizes the risks relative to one another, and focuses efforts on an action plan to reduce the risks. |
Lesson
3
Tie to Quality Standards |
An overview of the links between FMEAs and Quality Standards such as ISO 9000, QS-9000, & TS 16949. |
Lesson
4
DFMEA or PFMEA? |
An explanation of the differences between a Design-FMEA and a Process-FMEA. |
Lesson
5
The FMEA Process |
A preview of the 10 steps used to conduct an FMEA. The same basic steps apply to both a DFMEA and a PFMEA. |
Lesson
6
Assembling an FMEA Team |
Helpful hints on assembling an effective FMEA team. |
Unit
Test
Investigative Challenge |
An assessment of the learner’s progress in this unit. |
Unit 2 - Design FMEAs
Lesson
1
Design FMEA Scope |
• How to clarify the scope for a DFMEA. • Details on how to use the DFMEA Scope Worksheet. |
Lesson
2
10 Steps to Conduct a DFMEA |
• Step-by-step directions on conducting a DFMEA. • Guidance on the use of the FMEA Analysis Worksheet. • Techniques for customizing the Severity, Occurrence, and Detection Ranking Scales for a DFMEA. |
Lesson 3DFMEAs & Control Plans |
• Using the DFMEA Analysis to develop input for a Process Control Plan. |
Lesson
4
Getting More Out of Your DFMEA |
• Tips on the best times in a product's life cycle to conduct a DFMEA. • Tips on how to use the results of an FMEA to trigger continuous improvement. |
Lesson
5
DFMEA Example |
• An example of the application of a DFMEA, working through all 10 steps. |
Unit
Test
Investigative Challenge |
• An assessment of the learner’s progress in this unit. |
Unit 3 - Process FMEAs
Lesson 1Process FMEA Scope |
• How to clarify the scope for a PFMEA. • Details on how to use the PFMEA Scope Worksheet. |
Lesson 210 Steps to Conduct a PFMEA |
• Step-by-step directions on conducting a PFMEA. • Guidance on the use of the FMEA Analysis Worksheet. • Techniques for customizing the Severity, Occurrence, and Detection Ranking Scales for a PFMEA. |
Lesson 3PFMEAs & Control Plans |
• Using the FMEA Analysis to develop a proactive Control Plan. |
Lesson
4
Getting More Out of Your PFMEA |
• Tips on the best times and places to conduct a PFMEA. • Tips on how to use the results of an FMEA to trigger continuous improvement. |
Lesson
5
PFMEA Example |
• An example of the application of a PFMEA, working through all 10 steps. |
Unit
Test
Investigative Challenge |
• An assessment of the learner’s progress in this unit. |
Why Does My Company Need This Program?
Training is essential to assuring team members have a common understanding of how the FMEA process works, but its difficult finding the time to get everyone on the team together. With the FMEA Investigator each individual receives one-to-one computer-based instruction, with graphics and sound, at their own convenience. The hassle of having to schedule classroom training sessions is eliminated.
If you already provide FMEA training
Companies that use FMEA Investigator find that it is an excellent alternative to outside seminars that can be costly and poorly timed. Instead of having to take several people away from their job for several hours or sometimes even days, with FMEA Investigator you can train people when it is most convenient.
Companies using FMEA Investigator find that training time is cut in half over the time it takes to teach the same information in a seminar setting. That's because learners control the speed of the training and can proceed at their pace, not that of the instructor. FMEA Investigator assures that each employee receives the same, technically correct message. You don't have to worry that your training will be inconsistent as sometimes happens with classroom and on-the-job training.
If you don't already provide FMEA training
Without training, your employees may be struggling through FMEA projects and not getting the most out of the time and effort they are investing in them. With the FMEA Investigator you can teach people the FMEA process just before they work on their first FMEA team. That means that when they go to their first team meeting they will understand the language, the process, and be able to contribute to the teams efforts
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FMEA
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