Lesson 1

Variation in Measurement Systems

A review of sources of measurement system variation.

An explanation of Type A and Type B evaluations of measurement uncertainty.

Exploration of the effects of too much variation in measurements. 

Lesson 2

Measurement System Linearity

How to measure gage/instrument linearity (both graphically and mathematically) to determine if a gage (or instrument) has linearity problems.

Taking action to deal with linearity problems.

Lesson 3

Measurement System Stability

How to evaluate gage/instrument stability using a control chart.

Taking action to deal with stability problems.

Lesson 4

Repeatability & Reproducibility

How to conduct a GR&R study.

R&R analysis for non-destructive measurements.

Use of ANOVA for GR&Rs.

R&R analysis for destructive measurements.

R&R analysis for attribute measurements.

Lesson 5

Improving Measurement Systems

Using a problem-solving approach to find the root causes of repeatability and reproducibility problems.

Using the GR&R data to help direct the problem-solving effort.

A description of some basic causes to investigate if gage/instrument repeatability is high.

A description of some basic causes to investigate if appraiser reproducibility is high.

Lesson 6

MSA Software Considerations

Suggested selection criteria of software features for a software program for analyzing GR&R studies.

An overview of some of the advanced measurement system analysis tools that a GR&R software package may have.

MSA Challenge

An assessment of the learner’s progress in this unit.

Lesson 1

Formalizing Management of Instruments

Why a gage/instrument calibration program is so important and makes good business sense.

Why a gage or instrument may not be accurate.

The components of a gage/instrument management system.

Lesson 2

Sources of Measurement Error

Measurement errors due to gage/instrument calibration deficiencies.

Measurement error related to gage/instrument usage or damage.

Errors of judgment resulting in measurement errors.

GR&R issues and measurement error.

Lesson 3

Calibration Practices

A discussion of common calibration practices.

Key elements of a calibration system as defined by ISO 10012-1.

Gage/instrument identification techniques.

Sources for calibration procedures and independent calibration laboratories.

Methods for determining intervals of calibration.

Lesson 4

Calibration Standards & Tools

Traceability of calibration standards from primary national standards to working standards.

The role of transfer standards and working standards.

Measurement uncertainty and the calibration system.

Lesson 5

Calibration Pitfalls

Common measurement equipment management system pitfalls.

Proactive techniques to steer your organization clear of these pitfalls.

Lesson 6

Records & Audits

Different types of records needed for a comprehensive gage/instrument management system.

The role of audits to ensure your gage management system is working.·

The elements of a corrective action plan to address areas of audit noncompliance.

Lesson 7

Calibration Software Considerations

Benefits of using gage management software.

Suggested selection criteria of software features for a gage/instrument management software program.

MSA Challenge

An assessment of the learner’s progress in this unit.

Personal Trainer Series  Available  Courses

Advanced SPC

Doe Screening Experiments

Lean Manufacturing

Measurement System Analysis

8-D Problem Solving Techniques

DMAIC   (define, measure, analyze, improve, and control)
 
FMEA Investigator 

Mistake-Proof It!

Six Sigma Start-UP

Gage Mentor