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Six Sigma Start-Up

 Introductory course on the principles and practices of Six Sigma

Web-Based  •  LAN-Based  •  CD-ROM

Coming in September 2003!  Six Sigma for Services

 

Course Description

Course Objectives

Intended Audience

Time to Complete

Course Outline

Why Does My Company Need This Program?

Course Description

Six Sigma Start-Up is an introductory course on the principles and practices of Six Sigma.  It is a web- and a computer-based interactive training system that teaches operators, engineers, supervisors, and managers the key concepts of six sigma so they will be better prepared to support a company's six sigma efforts.  The program is ideal as a general introduction to Six Sigma for all employees as well as for orienting new employees to the philosophy of Six Sigma.

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Course Objectives

Six Sigma Start-Up is designed to help your company launch a successful Six Sigma initiative.  Your employees will gain an appreciation for the powerful Six Sigma Tools and will recognize that Six Sigma is a way of doing business; not just another program of the month.  Supervisors and managers will have a better understanding of their role to make Six Sigma a success.

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Intended Audience

Operators, engineers, supervisors, and managers and all other personnel involved in a Six Sigma initiative.

Time To Complete

Approximately three hours.

Course Outline

Six Sigma Start-Up is divided into three topic areas: The Six Sigma Environment, Six Sigma Tools, and Six Sigma Infrastructure.  There are exercises throughout the program and upon completion of the course learners can take the Six Sigma Challenge to test their knowledge of what they learned in the program. 

 

Six Sigma Start-Up - Course Outline

Section 1:  The Six Sigma Environment 

What is the Six Sigma Philosophy?

Improve Profitability, Be Customer Focused,

 Measure Outcomes, Focus on Prevention, Reduce Variation

What are the Basic Concepts of Six Sigma?

Use Data, Track DPMOs, Understand COQ, Focus on CTQ Elements, Use Facilitation as Applied Training, Assure an Acceptable ROI is Achieved, Link Performance & Rewards

 

Section 2:  Six Sigma Tools             

Statistical Tools

SPC (Control Charts), Process Capability (Cr, Cp, Cpk, Pp, Ppk), Measurement System Analysis (GR&R, Measurement Uncertainty), Statistical Analysis (Correlation Analysis, Tests of Significance, ANOVA), DOE (Design of Experiments)

Problem Solving

8-Discipline Method, Cause & Effect Diagrams, Brainstorming, PERT Charts, Gantt Charts

Root Cause Analysis

5-Whys, What Is-What Isn't Analysis, Timeline Analysis, Fault Tree Analysis

Lean Thinking

Workflow Analysis, One-Piece Flow, Kanbans, TAKT Time, Set-up Reduction

Process Improvement

FMEA, Mistake-Proofing, 5Ss, TPM, Set-up Reduction

Data Analysis and Display

Pie Charts, Bar Charts, Histograms, Pareto Analysis, Scatter Diagrams, Trend Charts, Concentration Diagrams

Decision Making Tools

Test of Significance, Musts & Wants, NGT, Voting & Ranking

Process Mapping

Flowcharting, Workflow Analysis, Brown Paper Flows

Product Process Interaction

QFD, FMEA, DOE, DFX

 

Section 3:  The Six Sigma Infrastructure 

Designing the Organization

Leadership Team, Mentors & Coaches, Black Belts, Teams & Projects, DMAIC vs. DMADV Models, Roll-Out

Establishing the Support System

Boundaries of Freedom, Best Practices Forum, Teamwork & Conflict Resolution, Visual Factory, Recognition

Project Management Process

Project Identification, Project Selection, Project Reviews, Project Solutions

Linking Performance and Rewards

Recognition vs. Rewards, Compensation & Performance

Setting Metrics

DPMOs, Baseline & Trends, Balanced Scorecard, Benchmarks

Providing Training

Basic, Intermediate, & Advanced Tools, Training Methods, Training Plan, Facilitation, Resources

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Why Does My Company Need This Program?

If your company is just starting a Six Sigma Initiative

The first step to a successful Six Sigma implementation is creating awareness and enthusiasm for Six Sigma throughout the workforce.  That usually means conducting short training sessions with all employees to introduce them to the Six Sigma concepts and tools.  However, developing and delivering this type of overview can be time consuming and expensive.  In addition, scheduling training and assuring that all employees participate in the overview can be a nightmare.  

Instead of taking valuable time just getting your company ready to implement Six Sigma with an introductory classroom training program, why not let the Six Sigma Start-Up do it for you?  Many companies find that they can begin applying and benefiting from Six Sigma more quickly with the Six Sigma Start-Up because the difficult task of designing the overview course is already done for them.  

If you already are a Six Sigma Company

Just because you have completed your initial round of Six Sigma doesn't mean that your Six Sigma training is over.  Companies that have been involved in Six Sigma initiatives for several years find that they are always needing to provide refresher training as people change jobs and responsibilities internally and as new employees are brought on board.  It's easy to let this important, on-going training slip because of the hassles of scheduling and presenting the training.  Often employees will be in a new job for several months before a class is offered.  However, with Six Sigma Start-Up you don't have those hassles because it is always available and ready to train at the moment of need.  

 

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Six Sigma Start - UP   Web Based Training

Six Sigma Start - Up   Training LAN / Network Version Training

Six Sigma Start - Up Training LAN / Network Version Training Additional Network User

Six Sigma  Startup  CD Rom

Six Sigma Start - Up Reference Guide

Six sigma Start - Up  Reference Guide 5 Pack - Buy five copies and save.

Personal Training Libraries

 

Learn More about the
Delivery Format Options

Web-Based   LAN-Based      CD-ROM Based

 

personal Trainer Series Rescource Enginerimg
Personal Trainer Series  Available  Courses

SPC Workout (Basic SPC Training)

Advanced SPC

Doe Screening Experiments

Lean Manufacturing

Measurement System Analysis

8-D Problem Solving Techniques

 

      The 5S's:  Workplace Organization

DMAIC   (define, measure, analyze, improve, and control)
 
FMEA Investigator
 

Mistake-Proof It!

Six Sigma Start-UP

Gage Mentor

 

 

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